Malvern Mastersizer 3000+ Ultra

The Malvern Mastersizer 3000+ Ultra is the most advanced particle sizing system with integrated AI technology that enables effortless and reliable measurement of particle size distribution for both wet and dry dispersions with full automation and robot options.

Malvern Mastersizer 3000+ Ultra

The Malvern Mastersizer 3000+ Ultra is the most advanced particle sizing system with integrated AI technology that enables effortless and reliable measurement of particle size distribution for both wet and dry dispersions with full automation and robot options.

Manufacturer Malvern Panalytical
Product Series Malvern Mastersizer
Measurement principle Laser Diffraction
Application Particle Size
Sample type Dry powders, Suspensions, Colloids, Soils
Particle size range 10nm to 3500µm
Typical measurement time>10sec
AccuracyBetter than 0.6% (for polystyrene latex standard)
Repeatabilitybetter than 0.5% (for polystyrene latex standard)
21 CFR part 11Software fully compliant

Product Overview

The Malvern Mastersizer 3000+ Ultra the most advanced particle sizing system with a full set of artificial intelligence (AI) empowered workflow applications that assist every user to embed best practice into method development workflows.

With built-in applications know-how and advanced connectivity, it is easy to use, fast and accurate for both wet and dry dispersions including fragile and cohesive dry powders. It measures the widest size range and supports automation. The digitally enhanced Mastersizer Xplorer comes with new Data Quality Guidance and SOP Architect features for automatic measurement setup, method development and live data monitoring. The new Size Sure measurement mode using Adaptive Diffraction technology (patent pending) provides new insights from your data with AI powered solutions that are unmatched elsewhere.

The folded optical design creates a compact system that requires very little bench space. The He-Ne 632.8nm laser and a blue solid state light source enables measurements from 10nm to 3500µm. A rapid 10 kHz data acquisition rate and excellent reproducibility allows even highly polydisperse samples to be measured quickly and accurately. Particle size is measured using the technique of laser diffraction. Samples are dispersed in either a liquid or an air cell. A laser beam passes through the cell and the dispersed particles scatter the light creating a scattering pattern. The optics measure the angles and intensity of the scattered light from which the particle size distribution is calculated using Mie Theory.

Quick Comparison Table

Mastersizer 3000+ Ultra Mastersizer 3000+ Pro Mastersizer 3000+ Lab
World leading sizing performance & AI Robust size with advanced software Entry level with upgrade options
Particle size range 0.01µm – 3500µm 0.1µm – 1000µm 0.1µm – 1000µm
Dispersant type
Automated wet
Automated dry powder
Manual wet
Manual dry powder
Basic software
Comparison software
Advanced method development, including SOP Architect
Data Quality Guidance
Advanced reporting
Size Sure mode
Smart Manager enabled
Installation IQ/OQ validation
Regulated environment 21 CFR Part 11 Support

A tale of innovation: MalvernPanalytical, is a world-leading analytical instrument company and was one of the pioneers in laser diffraction instrumentation with the release of the first instrument in 1976. Since then, a succession of ever improving instruments has culminated in the Mastersizer 3000+ Series that incorporates artificial intelligence and data-science solutions within your measurement workflows to unlock new insights in a more connected and ‘smart’ world.

  • Demonstration video
  • Benefits
  • Application
  • Accessories

Demonstration video


Class-leading particle sizing performance
With a dynamic range spanning 0.01 to 3500µm, the Mastersizer 3000+ Ultra delivers precise, robust wet and dry particle size measurements tailored to the operator’s application needs.

So easy to use
Mastersizer 3000+ Ultra delivers quick and consistent results you can rely on, with software solutions that empower both measurement novices and particle sizing experts alike. The software guides users through every stage of a measurement, from method development to result reporting, reducing training requirements.

Advanced software functionality
Includes new Data Quality Guidance and SOP Architect features and Smart Manager for live health monitoring to limit downtime. AI driven application and smart algorithms guide users through standardised workflows to offer a helping hand with expert advice to assist with decision making.

Adaptive Diffraction and Size Sure
Gain new insights from your data with artificial intelligence powered solutions that are unmatched elsewhere. Size Sure mode using patent pending technology, Adaptive Diffraction applies machine learning to measurement data to characterise samples quickly and reliably and reduce time spent troubleshooting results.

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Characterisation of Battery Materials
An important aspect in the design of the battery material is the particle size and particle size distribution of the materials used within the electrodes. Small particle size electrodes increase the rate of electrochemical reactions while large larger particle sizes increase energy storage capacity. Using a mixture of coarse and fine battery materials is one way to meet the requirements for power and storage capacity.

Optimising Powder Properties used in Additive Manufacturing (AM) or 3D-printing
Particle size distribution is critical for powder bed AM processes since it affects powder bed packing and flowability which in-turn impacts on build quality and final component properties. Powder flow is a critical consideration in the manufacture of sintered products using AM. Poor flow during powder bed deposition may lead to variations in powder bed density, resulting in defects that reduce the strength of the finished part. Packing density or the way that particles pack together is a function of both their size and size distribution. Minimising voidage is also crucial to producing a flaw-free sintered component.  

Particle size analysis in the Cement Industry
In a cement laboratory, traditional Blaine measurement can be a time-consuming and prone to operator variability. The Mastersizer 3000 offers highly automated particle size analysis with extremely high reproducibility and repeatability. Complete size distributions can further understanding of how certain size fractions correlate with performance which makes it possible to control and optimise milling and minimise both energy consumption and operating costs.

Measuring the particle size of foods such as dairy, margarine, chocolate, coffee, sugar etc.
Particle size measurement is essential in the development of new products, during manufacture and for final QC. Particle size distribution can affect taste, appearance, texture, processability, functionality and/or the stability of the final product.

Investigating the dispersion of Pharma dry powders and APIs
Control of particle size is critical during the formulation and manufacture of pharmaceutical products. Particle size can influence dissolution, solubility, bioavailability and stability. The unique design of the Aero S dry powder disperser avoids particle-to- wall collisions leads to gentle but effective dispersion, extending dry measurement to more fragile powders.

Importance of particle sizing of powder coatings, paint, inks and pigments
Powder coatings are dry powder polymers that contain pigments and are usually applied electrostatically as a free flowing dry powder and then heated to flow into a hard finish. Close packing of particles enables efficient melting at lower temperatures, giving more time for cross-linking reactions between polymer particles for a better finish. To produce a consistent coating the powder must be free-flowing and have a controlled particle size distribution which can be measured simply and rapidly by laser diffraction, using a dry dispersion method.

Classify soil texture using laser diffraction particle size analysis
The Mastersizer 3000 can be used in soil analysis to rapidly determine clay, silt and sand fractions to classify soil texture which as a result guides their use and efficient management.

Optimise reaction rates of catalysts
Reaction rates in solid systems are often a function of the specific surface area of the particles involved. The finer the particles, the larger their surface area to volume ratio, which promotes higher reaction rates. This is important in industries such as catalyst production, where particle size must be tailored to optimise reaction rates or ensure the effective scavenging of pollutants. 

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The Mastersizer Auto-Lab








The Mastersizer Auto-Lab is the Auto Sampler option for the Mastersizer 3000+ range. Measuring up to 42 samples you can utilise the same measurement flexibility as the Mastersizer 3000+ whilst minimising manual operating time.

Liquid (wet) Dispersion Units

The Hydro SV is a small volume wet sample dispersion unit. It is useful where the amount of sample is very limited, or where there are safety issues associated with the dispersant required.

  • 5.6ml – 7ml dispersant volume
  • High chemical compatibility
  • Software controlled magnetic stirrer and wash station
  • Sample retained for recovery

The Hydro MV is a medium volume automated wet dispersion unit. Suitable for both aqueous and non-aqueous applications. It is especially useful when sample size is limited and/or dispersant use must be minimized.

  • 120 ml dispersant volume.
  • In-line sonication for rapid agglomerate dispersion.
  • High chemical compatibility
  • Software control of all measurement functions, including cleaning.

The Hydro LV is a large volume automated wet dispersion unit. It is ideal for measuring larger particles and broad size distributions.

  • 600 ml dispersant volume
  • In-line sonication for rapid agglomerate dispersion
  • High chemical compatibility
  • Software control of all measurement functions

The Hydro EV is a unique wet sample dispersion unit with a dip-in pump and stirrer for dispersion in standard laboratory beakers. Suitable for a wide variety of dispersant volumes and particle size ranges.

  • Uses 250mL, 600 mL or 1000 mL beakers.
  • In-line sonication for rapid agglomerate dispersion.
  • Sample recovered following analysis.
  • High chemical compatibility
  • Software control of pump / stirrer and sonication.

The Hydro SM is a manual wet sample dispersion unit. Designed for measuring samples in non-aqueous dispersants where solvent usage needs to be minimized. The pump and stirrer are manually controlled.

  • Small sample volume from 50ml -120ml.
  • Variable pump and stirrer with digital readout.
  • Manual fill, drain and cleaning.
  • High chemical compatibility

Dry Dispersion Units
The Aero S is a fully automated dry powder disperser. The modular design ensures reproducible dispersion of the widest range of samples from cohesive powders to fragile materials.

  • Measurement of a range of sample volumes.
  • Enclosed cell minimises user exposure to the sample.
  • Full software control of all measurement functions.
  • Ceramic dispersers available for abrasive materials.

The Aero funnel sample feeder enables bulk samples of up to 15g to be loaded directly into the Aero S dispersion unit. This enables quick and consistent measurements of bulk powders.

    • Simple sample preparation for bulk powder samples
    • Analysis of large sample masses for reproducible measurements
    • Measurement of both free flowing materials such as coffee, as well as cohesive samples such as calcium carbonate.

Chocosizer Kit

The Chocosizer kit optimises the workflow for the particle size measurement of chocolate cocoa and milk solids. It provides all the components required for chocolate QC methods.

  • Develop a simple measurement workflow for QC operations
  • Easily detect oversized particles which impact product perception
  • Track particle size changes during chocolate processing

Performance Verification
Analysts can easily check the performance of the Mastersizer 3000+ dispersion units, with a low cost Quality Audit Standard (QAS). This comprises glass spheres polydispersed between 10 and 120 microns, packaged in ‘one-shot’ vials. These standards completely fulfil the recommendations of ISO 13320.

Hydro Insight – Capture images of the dispersion in real time








The Hydro Insight sits alongside the Mastersizer 3000+ series and is a dynamic imaging accessory providing real time visualisation and analysis of liquid particle dispersions. The images/videos allow an understanding of how stirring, sonication, and surfactants affect the dispersion.

  • Visualise individual particle size and shape to better understand material behaviour and build confidence in product quality.
  • See your dispersion as you develop your laser diffraction methods, for e.g. switching from sieving.
  • Quickly troubleshoot unexpected results that may indicate the presence of contaminants or agglomerates.
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